Data helps achieve sustainability in packaging manufacturing

Data helps achieve sustainability in packaging manufacturing

Aspect Productivity Technology is helping its clients achieve greater sustainability through smart technology, which provides better quality information for informed decision making.

24 November 2020

Sustainability is about meeting the needs of today, without adversely impacting on the needs of tomorrow. Sustainability in manufacturing is achieved with new or improved technologies alongside sustainable business philosophies and models.

Achieving greater sustainability is also not just about production efficiencies, minimising waste and maximising resources. A well-run digital manufacturing floor helps manufacturers become more sustainable by enabling faster access to better quality information for informed decision making.

Aspect Productivity Technology, a member of The Packaging Forum, explains how their Manufacturing Execution System (MES) is doing just that, and helping its packaging customers become more sustainable.

 Bonson Packaging’s sustainability philosophy

Sustainability is an important goal at Bonson Packaging in Auckland. They support a circular economy with an offering of recyclable, bio-degradable and compostable products.

The company promotes a reduce, reuse, recycle and recover philosophy and applies these practices to its operations.

An example of this is Bonson using data from the AspectPL MES software to monitor the power usage of their machines. Machine output might be the same, but power usage can fluctuate. Data from AspectPL helps Bonson reduce electricity costs and its carbon footprint.

According to Bonson, the data supplied by AspectPL has helped reduce machine power use by 5% – giving their products a smaller carbon footprint.

Proficiency allows time for efficiency, reducing downtime and waste

Cormack Packaging has saved so many man hours since it implemented an MES, it now has time to concentrate on optimising production.

“Previously our planning information wasn’t totally accurate. We’d count boxes off the machine. The machine makes the product, we pack boxes, we count the number of boxes made.

“With AspectPL we have full visibility and real-time reporting on what’s actually happening. You can easily move jobs from machine to machine and look at ‘what if’ scenarios. The AspectPL scheduler has also saved us two days per month planning 250 work orders,” says Production Manager Shaun Wallace.

“Now I can work with the guys on the factory floor to optimize production. Currently we are working on making our changeovers faster, improving our line start and line clearance downtimes, and reducing waste. With AspectPL we can see these stats at the push of a button – and in real time.’’

Monitoring and measuring manufacturing processes not only reduces waste and improves productivity. It also helps businesses pursue sustainability through better quality information that supports long-term business viability.

Aspect Productivity Technology Ltd

Aspect Productivity Technology Ltd is an Auckland-based SaaS software company. Its product AspectPL is an MES (Manufacturing Execution System) specifically designed for plastics and packaging manufacturers.

AspectPL customers gain the practical benefits of having digital data available on their manufacturing floor. They also use the data analysis and insights to achieve their sustainability philosophies.

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